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SAE-AISI 4161 Steel vs. Grade 7 Titanium

SAE-AISI 4161 steel belongs to the iron alloys classification, while grade 7 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4161 steel and the bottom bar is grade 7 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
150
Elastic (Young's, Tensile) Modulus, GPa 190
110
Elongation at Break, % 20
24
Fatigue Strength, MPa 290
250
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 73
38
Shear Strength, MPa 420
270
Tensile Strength: Ultimate (UTS), MPa 680
420
Tensile Strength: Yield (Proof), MPa 410
340

Thermal Properties

Latent Heat of Fusion, J/g 250
420
Maximum Temperature: Mechanical, °C 420
320
Melting Completion (Liquidus), °C 1460
1660
Melting Onset (Solidus), °C 1410
1610
Specific Heat Capacity, J/kg-K 470
540
Thermal Conductivity, W/m-K 43
22
Thermal Expansion, µm/m-K 12
9.2

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
3.6
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
7.2

Otherwise Unclassified Properties

Density, g/cm3 7.8
4.5
Embodied Carbon, kg CO2/kg material 1.5
47
Embodied Energy, MJ/kg 20
800
Embodied Water, L/kg 50
470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
95
Resilience: Unit (Modulus of Resilience), kJ/m3 460
560
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
35
Strength to Weight: Axial, points 24
26
Strength to Weight: Bending, points 22
28
Thermal Diffusivity, mm2/s 12
8.9
Thermal Shock Resistance, points 22
31

Alloy Composition

Carbon (C), % 0.56 to 0.64
0 to 0.080
Chromium (Cr), % 0.7 to 0.9
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 96.7 to 97.6
0 to 0.3
Manganese (Mn), % 0.75 to 1.0
0
Molybdenum (Mo), % 0.25 to 0.35
0
Nitrogen (N), % 0
0 to 0.030
Oxygen (O), % 0
0 to 0.25
Palladium (Pd), % 0
0.12 to 0.25
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
98.7 to 99.88
Residuals, % 0
0 to 0.4