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SAE-AISI 4161 Steel vs. N08024 Nickel

SAE-AISI 4161 steel belongs to the iron alloys classification, while N08024 nickel belongs to the nickel alloys. They have a modest 34% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4161 steel and the bottom bar is N08024 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
34
Fatigue Strength, MPa 290
200
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
79
Shear Strength, MPa 420
410
Tensile Strength: Ultimate (UTS), MPa 680
620
Tensile Strength: Yield (Proof), MPa 410
270

Thermal Properties

Latent Heat of Fusion, J/g 250
310
Maximum Temperature: Mechanical, °C 420
990
Melting Completion (Liquidus), °C 1460
1430
Melting Onset (Solidus), °C 1410
1380
Specific Heat Capacity, J/kg-K 470
460
Thermal Conductivity, W/m-K 43
12
Thermal Expansion, µm/m-K 12
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
1.8

Otherwise Unclassified Properties

Base Metal Price, % relative 2.5
41
Density, g/cm3 7.8
8.2
Embodied Carbon, kg CO2/kg material 1.5
7.2
Embodied Energy, MJ/kg 20
99
Embodied Water, L/kg 50
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
170
Resilience: Unit (Modulus of Resilience), kJ/m3 460
180
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 24
21
Strength to Weight: Bending, points 22
20
Thermal Diffusivity, mm2/s 12
3.2
Thermal Shock Resistance, points 22
15

Alloy Composition

Carbon (C), % 0.56 to 0.64
0 to 0.030
Chromium (Cr), % 0.7 to 0.9
22.5 to 25
Copper (Cu), % 0
0.5 to 1.5
Iron (Fe), % 96.7 to 97.6
26.6 to 38.4
Manganese (Mn), % 0.75 to 1.0
0 to 1.0
Molybdenum (Mo), % 0.25 to 0.35
3.5 to 5.0
Nickel (Ni), % 0
35 to 40
Niobium (Nb), % 0
0.15 to 0.35
Phosphorus (P), % 0 to 0.035
0 to 0.035
Silicon (Si), % 0.15 to 0.35
0 to 0.5
Sulfur (S), % 0 to 0.040
0 to 0.035