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SAE-AISI 4161 Steel vs. S20161 Stainless Steel

Both SAE-AISI 4161 steel and S20161 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4161 steel and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
250
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 20
46
Fatigue Strength, MPa 290
360
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
76
Shear Strength, MPa 420
690
Tensile Strength: Ultimate (UTS), MPa 680
980
Tensile Strength: Yield (Proof), MPa 410
390

Thermal Properties

Latent Heat of Fusion, J/g 250
330
Maximum Temperature: Mechanical, °C 420
870
Melting Completion (Liquidus), °C 1460
1380
Melting Onset (Solidus), °C 1410
1330
Specific Heat Capacity, J/kg-K 470
490
Thermal Conductivity, W/m-K 43
15
Thermal Expansion, µm/m-K 12
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 2.5
12
Density, g/cm3 7.8
7.5
Embodied Carbon, kg CO2/kg material 1.5
2.7
Embodied Energy, MJ/kg 20
39
Embodied Water, L/kg 50
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
360
Resilience: Unit (Modulus of Resilience), kJ/m3 460
390
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
26
Strength to Weight: Axial, points 24
36
Strength to Weight: Bending, points 22
29
Thermal Diffusivity, mm2/s 12
4.0
Thermal Shock Resistance, points 22
22

Alloy Composition

Carbon (C), % 0.56 to 0.64
0 to 0.15
Chromium (Cr), % 0.7 to 0.9
15 to 18
Iron (Fe), % 96.7 to 97.6
65.6 to 73.9
Manganese (Mn), % 0.75 to 1.0
4.0 to 6.0
Molybdenum (Mo), % 0.25 to 0.35
0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 0.15 to 0.35
3.0 to 4.0
Sulfur (S), % 0 to 0.040
0 to 0.040