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SAE-AISI 4340M Steel vs. 204.0 Aluminum

SAE-AISI 4340M steel belongs to the iron alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 4340M steel and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 710
90 to 120
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 6.0
5.7 to 7.8
Fatigue Strength, MPa 690
63 to 77
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 2340
230 to 340
Tensile Strength: Yield (Proof), MPa 1240
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 430
170
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 38
120
Thermal Expansion, µm/m-K 13
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 9.1
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 3.9
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.0
Embodied Energy, MJ/kg 26
150
Embodied Water, L/kg 55
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 4120
220 to 350
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 84
21 to 31
Strength to Weight: Bending, points 51
28 to 36
Thermal Diffusivity, mm2/s 10
46
Thermal Shock Resistance, points 70
12 to 18

Alloy Composition

Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 0.38 to 0.43
0
Chromium (Cr), % 0.7 to 1.0
0
Copper (Cu), % 0
4.2 to 5.0
Iron (Fe), % 93.3 to 94.8
0 to 0.35
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0.65 to 0.9
0 to 0.1
Molybdenum (Mo), % 0.35 to 0.45
0
Nickel (Ni), % 1.7 to 2.0
0 to 0.050
Phosphorus (P), % 0 to 0.012
0
Silicon (Si), % 1.5 to 1.8
0 to 0.2
Sulfur (S), % 0 to 0.012
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Vanadium (V), % 0.050 to 0.1
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15