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SAE-AISI 4340M Steel vs. 7076 Aluminum

SAE-AISI 4340M steel belongs to the iron alloys classification, while 7076 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 4340M steel and the bottom bar is 7076 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 710
160
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 6.0
6.2
Fatigue Strength, MPa 690
170
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 72
27
Shear Strength, MPa 1360
310
Tensile Strength: Ultimate (UTS), MPa 2340
530
Tensile Strength: Yield (Proof), MPa 1240
460

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 430
170
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1400
460
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 38
140
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
35
Electrical Conductivity: Equal Weight (Specific), % IACS 9.1
100

Otherwise Unclassified Properties

Base Metal Price, % relative 3.9
9.5
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.0
Embodied Energy, MJ/kg 26
150
Embodied Water, L/kg 55
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
31
Resilience: Unit (Modulus of Resilience), kJ/m3 4120
1510
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 84
49
Strength to Weight: Bending, points 51
48
Thermal Diffusivity, mm2/s 10
54
Thermal Shock Resistance, points 70
23

Alloy Composition

Aluminum (Al), % 0
86.9 to 91.2
Carbon (C), % 0.38 to 0.43
0
Chromium (Cr), % 0.7 to 1.0
0
Copper (Cu), % 0
0.3 to 1.0
Iron (Fe), % 93.3 to 94.8
0 to 0.6
Magnesium (Mg), % 0
1.2 to 2.0
Manganese (Mn), % 0.65 to 0.9
0.3 to 0.8
Molybdenum (Mo), % 0.35 to 0.45
0
Nickel (Ni), % 1.7 to 2.0
0
Phosphorus (P), % 0 to 0.012
0
Silicon (Si), % 1.5 to 1.8
0 to 0.4
Sulfur (S), % 0 to 0.012
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0.050 to 0.1
0
Zinc (Zn), % 0
7.0 to 8.0
Residuals, % 0
0 to 0.15