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SAE-AISI 5120 Steel vs. ASTM A204 Steel

Both SAE-AISI 5120 steel and ASTM A204 steel are iron alloys.

For each property being compared, the top bar is SAE-AISI 5120 steel and the bottom bar is ASTM A204 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 16
18 to 22
Fatigue Strength, MPa 210
200 to 220
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 310
330 to 360
Tensile Strength: Ultimate (UTS), MPa 500
520 to 590
Tensile Strength: Yield (Proof), MPa 320
290 to 330

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 420
410
Melting Completion (Liquidus), °C 1460
1470
Melting Onset (Solidus), °C 1420
1420 to 1430
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 47
52
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
2.4
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.4
1.5
Embodied Energy, MJ/kg 19
20
Embodied Water, L/kg 49
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 71
90 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 280
220 to 290
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 18
18 to 21
Strength to Weight: Bending, points 18
18 to 20
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 16
15 to 17