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SAE-AISI 5135 Steel vs. SAE-AISI 1065 Steel

Both SAE-AISI 5135 steel and SAE-AISI 1065 steel are iron alloys. They have a very high 99% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 5135 steel and the bottom bar is SAE-AISI 1065 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
210 to 230
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 22
11 to 14
Fatigue Strength, MPa 240
270 to 340
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
72
Shear Strength, MPa 320
430 to 470
Tensile Strength: Ultimate (UTS), MPa 510
710 to 780
Tensile Strength: Yield (Proof), MPa 340
430 to 550

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 420
400
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 45
51
Thermal Expansion, µm/m-K 12
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
11
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
12

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
1.8
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.4
Embodied Energy, MJ/kg 19
19
Embodied Water, L/kg 50
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
74 to 90
Resilience: Unit (Modulus of Resilience), kJ/m3 300
490 to 820
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 18
25 to 28
Strength to Weight: Bending, points 18
23 to 24
Thermal Diffusivity, mm2/s 12
14
Thermal Shock Resistance, points 16
25 to 27

Alloy Composition

Carbon (C), % 0.33 to 0.38
0.6 to 0.7
Chromium (Cr), % 0.8 to 1.1
0
Iron (Fe), % 97.3 to 98.1
98.3 to 98.8
Manganese (Mn), % 0.6 to 0.8
0.6 to 0.9
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 0.15 to 0.35
0
Sulfur (S), % 0 to 0.040
0 to 0.050