SAE-AISI 5140 Steel vs. AISI 204 Stainless Steel
Both SAE-AISI 5140 steel and AISI 204 stainless steel are iron alloys. They have 75% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.
For each property being compared, the top bar is SAE-AISI 5140 steel and the bottom bar is AISI 204 stainless steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 170 to 290 | |
| 210 to 330 |
| Elastic (Young's, Tensile) Modulus, GPa | 190 | |
| 200 |
| Elongation at Break, % | 12 to 29 | |
| 23 to 39 |
| Fatigue Strength, MPa | 220 to 570 | |
| 320 to 720 |
| Poisson's Ratio | 0.29 | |
| 0.28 |
| Shear Modulus, GPa | 73 | |
| 77 |
| Shear Strength, MPa | 360 to 600 | |
| 500 to 700 |
| Tensile Strength: Ultimate (UTS), MPa | 560 to 970 | |
| 730 to 1100 |
| Tensile Strength: Yield (Proof), MPa | 290 to 840 | |
| 380 to 1080 |
Thermal Properties
| Latent Heat of Fusion, J/g | 250 | |
| 280 |
| Maximum Temperature: Mechanical, °C | 420 | |
| 850 |
| Melting Completion (Liquidus), °C | 1460 | |
| 1410 |
| Melting Onset (Solidus), °C | 1420 | |
| 1370 |
| Specific Heat Capacity, J/kg-K | 470 | |
| 480 |
| Thermal Conductivity, W/m-K | 45 | |
| 15 |
| Thermal Expansion, µm/m-K | 13 | |
| 17 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 7.2 | |
| 2.4 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 8.3 | |
| 2.9 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 2.1 | |
| 10 |
| Density, g/cm3 | 7.8 | |
| 7.7 |
| Embodied Carbon, kg CO2/kg material | 1.4 | |
| 2.4 |
| Embodied Energy, MJ/kg | 19 | |
| 35 |
| Embodied Water, L/kg | 49 | |
| 130 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 76 to 180 | |
| 240 to 250 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 220 to 1880 | |
| 360 to 2940 |
| Stiffness to Weight: Axial, points | 13 | |
| 14 |
| Stiffness to Weight: Bending, points | 24 | |
| 25 |
| Strength to Weight: Axial, points | 20 to 34 | |
| 27 to 40 |
| Strength to Weight: Bending, points | 19 to 28 | |
| 24 to 31 |
| Thermal Diffusivity, mm2/s | 12 | |
| 4.1 |
| Thermal Shock Resistance, points | 16 to 29 | |
| 16 to 24 |
Alloy Composition
| Carbon (C), % | 0.38 to 0.43 | |
| 0 to 0.030 |
| Chromium (Cr), % | 0.7 to 0.9 | |
| 15 to 17 |
| Iron (Fe), % | 97.3 to 98.1 | |
| 69.6 to 76.4 |
| Manganese (Mn), % | 0.7 to 0.9 | |
| 7.0 to 9.0 |
| Nickel (Ni), % | 0 | |
| 1.5 to 3.0 |
| Nitrogen (N), % | 0 | |
| 0.15 to 0.3 |
| Phosphorus (P), % | 0 to 0.035 | |
| 0 to 0.040 |
| Silicon (Si), % | 0.15 to 0.35 | |
| 0 to 1.0 |
| Sulfur (S), % | 0 to 0.040 | |
| 0 to 0.030 |