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SAE-AISI 5140 Steel vs. Grade 4 Titanium

SAE-AISI 5140 steel belongs to the iron alloys classification, while grade 4 titanium belongs to the titanium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 5140 steel and the bottom bar is grade 4 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 290
200
Elastic (Young's, Tensile) Modulus, GPa 190
110
Elongation at Break, % 12 to 29
17
Fatigue Strength, MPa 220 to 570
340
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 73
41
Shear Strength, MPa 360 to 600
390
Tensile Strength: Ultimate (UTS), MPa 560 to 970
640
Tensile Strength: Yield (Proof), MPa 290 to 840
530

Thermal Properties

Latent Heat of Fusion, J/g 250
420
Maximum Temperature: Mechanical, °C 420
320
Melting Completion (Liquidus), °C 1460
1660
Melting Onset (Solidus), °C 1420
1610
Specific Heat Capacity, J/kg-K 470
540
Thermal Conductivity, W/m-K 45
19
Thermal Expansion, µm/m-K 13
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
6.3

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
37
Density, g/cm3 7.8
4.5
Embodied Carbon, kg CO2/kg material 1.4
31
Embodied Energy, MJ/kg 19
500
Embodied Water, L/kg 49
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 76 to 180
100
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 1880
1330
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
35
Strength to Weight: Axial, points 20 to 34
40
Strength to Weight: Bending, points 19 to 28
37
Thermal Diffusivity, mm2/s 12
7.6
Thermal Shock Resistance, points 16 to 29
46

Alloy Composition

Carbon (C), % 0.38 to 0.43
0 to 0.080
Chromium (Cr), % 0.7 to 0.9
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 97.3 to 98.1
0 to 0.5
Manganese (Mn), % 0.7 to 0.9
0
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.4
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
98.6 to 100
Residuals, % 0
0 to 0.4