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SAE-AISI 5140 Steel vs. ZK40A Magnesium

SAE-AISI 5140 steel belongs to the iron alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 5140 steel and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
45
Elongation at Break, % 12 to 29
4.2
Fatigue Strength, MPa 220 to 570
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
17
Shear Strength, MPa 360 to 600
160
Tensile Strength: Ultimate (UTS), MPa 560 to 970
280
Tensile Strength: Yield (Proof), MPa 290 to 840
260

Thermal Properties

Latent Heat of Fusion, J/g 250
340
Maximum Temperature: Mechanical, °C 420
120
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1420
540
Specific Heat Capacity, J/kg-K 470
970
Thermal Conductivity, W/m-K 45
110
Thermal Expansion, µm/m-K 13
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
130

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
13
Density, g/cm3 7.8
1.8
Embodied Carbon, kg CO2/kg material 1.4
24
Embodied Energy, MJ/kg 19
160
Embodied Water, L/kg 49
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 76 to 180
12
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 1880
740
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
65
Strength to Weight: Axial, points 20 to 34
43
Strength to Weight: Bending, points 19 to 28
53
Thermal Diffusivity, mm2/s 12
62
Thermal Shock Resistance, points 16 to 29
17

Alloy Composition

Carbon (C), % 0.38 to 0.43
0
Chromium (Cr), % 0.7 to 0.9
0
Iron (Fe), % 97.3 to 98.1
0
Magnesium (Mg), % 0
94.2 to 96.1
Manganese (Mn), % 0.7 to 0.9
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0
Sulfur (S), % 0 to 0.040
0
Zinc (Zn), % 0
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3