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SAE-AISI 5140 Steel vs. Zamak 5

SAE-AISI 5140 steel belongs to the iron alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 5140 steel and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 290
92
Elastic (Young's, Tensile) Modulus, GPa 190
87
Elongation at Break, % 12 to 29
6.3
Fatigue Strength, MPa 220 to 570
56
Poisson's Ratio 0.29
0.25
Shear Modulus, GPa 73
33
Shear Strength, MPa 360 to 600
260
Tensile Strength: Ultimate (UTS), MPa 560 to 970
330
Tensile Strength: Yield (Proof), MPa 290 to 840
240

Thermal Properties

Latent Heat of Fusion, J/g 250
120
Maximum Temperature: Mechanical, °C 420
95
Melting Completion (Liquidus), °C 1460
390
Melting Onset (Solidus), °C 1420
380
Specific Heat Capacity, J/kg-K 470
410
Thermal Conductivity, W/m-K 45
110
Thermal Expansion, µm/m-K 13
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
26
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
37

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
12
Density, g/cm3 7.8
6.4
Embodied Carbon, kg CO2/kg material 1.4
3.0
Embodied Energy, MJ/kg 19
57
Embodied Water, L/kg 49
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 76 to 180
19
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 1880
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 24
23
Strength to Weight: Axial, points 20 to 34
14
Strength to Weight: Bending, points 19 to 28
16
Thermal Diffusivity, mm2/s 12
42
Thermal Shock Resistance, points 16 to 29
9.9

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0.38 to 0.43
0
Chromium (Cr), % 0.7 to 0.9
0
Copper (Cu), % 0
0.7 to 1.3
Iron (Fe), % 97.3 to 98.1
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 0.7 to 0.9
0
Nickel (Ni), % 0
0 to 0.020
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0 to 0.030
Sulfur (S), % 0 to 0.040
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
94.3 to 95.7