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SAE-AISI 5145 Steel vs. ZE63A Magnesium

SAE-AISI 5145 steel belongs to the iron alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 5145 steel and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170
73
Elastic (Young's, Tensile) Modulus, GPa 190
46
Elongation at Break, % 20
7.7
Fatigue Strength, MPa 250
120
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
17
Shear Strength, MPa 350
170
Tensile Strength: Ultimate (UTS), MPa 560
300
Tensile Strength: Yield (Proof), MPa 370
190

Thermal Properties

Latent Heat of Fusion, J/g 250
330
Maximum Temperature: Mechanical, °C 420
170
Melting Completion (Liquidus), °C 1460
510
Melting Onset (Solidus), °C 1410
390
Specific Heat Capacity, J/kg-K 470
950
Thermal Conductivity, W/m-K 47
110
Thermal Expansion, µm/m-K 12
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
31
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
140

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
22
Density, g/cm3 7.8
2.0
Embodied Carbon, kg CO2/kg material 1.4
24
Embodied Energy, MJ/kg 19
180
Embodied Water, L/kg 49
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
20
Resilience: Unit (Modulus of Resilience), kJ/m3 360
400
Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 24
58
Strength to Weight: Axial, points 20
40
Strength to Weight: Bending, points 19
48
Thermal Diffusivity, mm2/s 13
57
Thermal Shock Resistance, points 17
17

Alloy Composition

Carbon (C), % 0.43 to 0.48
0
Chromium (Cr), % 0.7 to 0.9
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 97.3 to 98
0
Magnesium (Mg), % 0
89.6 to 92
Manganese (Mn), % 0.7 to 0.9
0
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0
Sulfur (S), % 0 to 0.040
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3