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SAE-AISI 5160 Steel vs. 392.0 Aluminum

SAE-AISI 5160 steel belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 5160 steel and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
75
Elongation at Break, % 12 to 18
0.86
Fatigue Strength, MPa 180 to 650
190
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
28
Tensile Strength: Ultimate (UTS), MPa 660 to 1150
290
Tensile Strength: Yield (Proof), MPa 280 to 1010
270

Thermal Properties

Latent Heat of Fusion, J/g 250
670
Maximum Temperature: Mechanical, °C 420
170
Melting Completion (Liquidus), °C 1450
670
Melting Onset (Solidus), °C 1410
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 43
130
Thermal Expansion, µm/m-K 13
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
25
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
90

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
10
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 1.4
7.5
Embodied Energy, MJ/kg 19
140
Embodied Water, L/kg 50
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 73 to 160
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 200 to 2700
490
Stiffness to Weight: Axial, points 13
17
Stiffness to Weight: Bending, points 24
56
Strength to Weight: Axial, points 23 to 41
32
Strength to Weight: Bending, points 22 to 31
39
Thermal Diffusivity, mm2/s 12
60
Thermal Shock Resistance, points 19 to 34
15

Alloy Composition

Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 0.56 to 0.61
0
Chromium (Cr), % 0.7 to 0.9
0
Copper (Cu), % 0
0.4 to 0.8
Iron (Fe), % 97.1 to 97.8
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.75 to 1.0
0.2 to 0.6
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
18 to 20
Sulfur (S), % 0 to 0.040
0
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5