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SAE-AISI 5160 Steel vs. S32654 Stainless Steel

Both SAE-AISI 5160 steel and S32654 stainless steel are iron alloys. They have 44% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 5160 steel and the bottom bar is S32654 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 340
220
Elastic (Young's, Tensile) Modulus, GPa 190
210
Elongation at Break, % 12 to 18
45
Fatigue Strength, MPa 180 to 650
450
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
82
Shear Strength, MPa 390 to 700
590
Tensile Strength: Ultimate (UTS), MPa 660 to 1150
850
Tensile Strength: Yield (Proof), MPa 280 to 1010
490

Thermal Properties

Latent Heat of Fusion, J/g 250
310
Maximum Temperature: Mechanical, °C 420
1100
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
460
Thermal Conductivity, W/m-K 43
11
Thermal Expansion, µm/m-K 13
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
34
Density, g/cm3 7.8
8.0
Embodied Carbon, kg CO2/kg material 1.4
6.4
Embodied Energy, MJ/kg 19
87
Embodied Water, L/kg 50
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 73 to 160
330
Resilience: Unit (Modulus of Resilience), kJ/m3 200 to 2700
570
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 23 to 41
29
Strength to Weight: Bending, points 22 to 31
25
Thermal Diffusivity, mm2/s 12
2.9
Thermal Shock Resistance, points 19 to 34
19

Alloy Composition

Carbon (C), % 0.56 to 0.61
0 to 0.020
Chromium (Cr), % 0.7 to 0.9
24 to 25
Copper (Cu), % 0
0.3 to 0.6
Iron (Fe), % 97.1 to 97.8
38.3 to 45.3
Manganese (Mn), % 0.75 to 1.0
2.0 to 4.0
Molybdenum (Mo), % 0
7.0 to 8.0
Nickel (Ni), % 0
21 to 23
Nitrogen (N), % 0
0.45 to 0.55
Phosphorus (P), % 0 to 0.035
0 to 0.030
Silicon (Si), % 0.15 to 0.35
0 to 0.5
Sulfur (S), % 0 to 0.040
0 to 0.0050