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SAE-AISI 8645 Steel vs. SAE-AISI 1080 Steel

Both SAE-AISI 8645 steel and SAE-AISI 1080 steel are iron alloys. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 8645 steel and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180 to 200
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 12 to 23
11
Fatigue Strength, MPa 280 to 350
300 to 360
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
72
Shear Strength, MPa 380 to 400
460 to 520
Tensile Strength: Ultimate (UTS), MPa 600 to 670
770 to 870
Tensile Strength: Yield (Proof), MPa 390 to 560
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 410
400
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 39
51
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
11

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
1.8
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.4
Embodied Energy, MJ/kg 20
19
Embodied Water, L/kg 50
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 77 to 120
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 420 to 840
610 to 920
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 21 to 24
27 to 31
Strength to Weight: Bending, points 20 to 22
24 to 26
Thermal Diffusivity, mm2/s 10
14
Thermal Shock Resistance, points 18 to 20
25 to 29

Alloy Composition

Carbon (C), % 0.43 to 0.48
0.75 to 0.88
Chromium (Cr), % 0.4 to 0.6
0
Iron (Fe), % 96.5 to 97.7
98.1 to 98.7
Manganese (Mn), % 0.75 to 1.0
0.6 to 0.9
Molybdenum (Mo), % 0.15 to 0.25
0
Nickel (Ni), % 0.4 to 0.7
0
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 0.15 to 0.35
0
Sulfur (S), % 0 to 0.040
0 to 0.050