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SAE-AISI 8660 Steel vs. 1100A Aluminum

SAE-AISI 8660 steel belongs to the iron alloys classification, while 1100A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 8660 steel and the bottom bar is 1100A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 12
4.5 to 34
Fatigue Strength, MPa 340
35 to 74
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 390
59 to 99
Tensile Strength: Ultimate (UTS), MPa 660
89 to 170
Tensile Strength: Yield (Proof), MPa 550
29 to 150

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 410
170
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 39
230
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
60
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
200

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 50
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 73
6.4 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 800
5.9 to 150
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 23
9.1 to 17
Strength to Weight: Bending, points 21
16 to 25
Thermal Diffusivity, mm2/s 10
93
Thermal Shock Resistance, points 19
4.0 to 7.6

Alloy Composition

Aluminum (Al), % 0
99 to 100
Carbon (C), % 0.56 to 0.64
0
Chromium (Cr), % 0.4 to 0.6
0
Copper (Cu), % 0
0.050 to 0.2
Iron (Fe), % 96.4 to 97.6
0 to 1.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.75 to 1.0
0 to 0.050
Molybdenum (Mo), % 0.15 to 0.25
0
Nickel (Ni), % 0.4 to 0.7
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0 to 1.0
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15