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SAE-AISI 8740 Steel vs. 6023 Aluminum

SAE-AISI 8740 steel belongs to the iron alloys classification, while 6023 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 8740 steel and the bottom bar is 6023 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 11 to 23
11
Fatigue Strength, MPa 270 to 350
120 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 370 to 400
210 to 220
Tensile Strength: Ultimate (UTS), MPa 580 to 670
360
Tensile Strength: Yield (Proof), MPa 380 to 570
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 410
160
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
580
Specific Heat Capacity, J/kg-K 470
890
Thermal Conductivity, W/m-K 39
170
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
45
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
140

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
11
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.5
8.3
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 50
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 71 to 120
38 to 39
Resilience: Unit (Modulus of Resilience), kJ/m3 390 to 850
670 to 690
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 20 to 24
35 to 36
Strength to Weight: Bending, points 20 to 22
40
Thermal Diffusivity, mm2/s 10
67
Thermal Shock Resistance, points 17 to 20
16

Alloy Composition

Aluminum (Al), % 0
94 to 97.7
Bismuth (Bi), % 0
0.3 to 0.8
Carbon (C), % 0.38 to 0.43
0
Chromium (Cr), % 0.4 to 0.6
0
Copper (Cu), % 0
0.2 to 0.5
Iron (Fe), % 96.5 to 97.7
0 to 0.5
Magnesium (Mg), % 0
0.4 to 0.9
Manganese (Mn), % 0.75 to 1.0
0.2 to 0.6
Molybdenum (Mo), % 0.2 to 0.3
0
Nickel (Ni), % 0.4 to 0.7
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0.6 to 1.4
Sulfur (S), % 0 to 0.040
0
Tin (Sn), % 0
0.6 to 1.2
Residuals, % 0
0 to 0.15