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SAE-AISI 9254 Steel vs. 333.0 Aluminum

SAE-AISI 9254 steel belongs to the iron alloys classification, while 333.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is 333.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
90 to 110
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 20
1.0 to 2.0
Fatigue Strength, MPa 280
83 to 100
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Shear Strength, MPa 410
190 to 230
Tensile Strength: Ultimate (UTS), MPa 660
230 to 280
Tensile Strength: Yield (Proof), MPa 410
130 to 210

Thermal Properties

Latent Heat of Fusion, J/g 270
520
Maximum Temperature: Mechanical, °C 410
170
Melting Completion (Liquidus), °C 1440
590
Melting Onset (Solidus), °C 1400
530
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 46
100 to 140
Thermal Expansion, µm/m-K 13
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
26 to 35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
83 to 110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
10
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 1.5
7.6
Embodied Energy, MJ/kg 20
140
Embodied Water, L/kg 49
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
2.1 to 4.6
Resilience: Unit (Modulus of Resilience), kJ/m3 450
120 to 290
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 24
22 to 27
Strength to Weight: Bending, points 22
29 to 34
Thermal Diffusivity, mm2/s 12
42 to 57
Thermal Shock Resistance, points 20
11 to 13

Alloy Composition

Aluminum (Al), % 0
81.8 to 89
Carbon (C), % 0.51 to 0.59
0
Chromium (Cr), % 0.6 to 0.8
0
Copper (Cu), % 0
3.0 to 4.0
Iron (Fe), % 96.1 to 97.1
0 to 1.0
Magnesium (Mg), % 0
0.050 to 0.5
Manganese (Mn), % 0.6 to 0.8
0 to 0.5
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 1.2 to 1.6
8.0 to 10
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.0
Residuals, % 0
0 to 0.5