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SAE-AISI 9254 Steel vs. 413.0 Aluminum

SAE-AISI 9254 steel belongs to the iron alloys classification, while 413.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is 413.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
80
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 20
2.5
Fatigue Strength, MPa 280
130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Shear Strength, MPa 410
170
Tensile Strength: Ultimate (UTS), MPa 660
270
Tensile Strength: Yield (Proof), MPa 410
140

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Maximum Temperature: Mechanical, °C 410
170
Melting Completion (Liquidus), °C 1440
590
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 46
140
Thermal Expansion, µm/m-K 13
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 1.5
7.6
Embodied Energy, MJ/kg 20
140
Embodied Water, L/kg 49
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 450
130
Stiffness to Weight: Axial, points 13
16
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 24
29
Strength to Weight: Bending, points 22
36
Thermal Diffusivity, mm2/s 12
59
Thermal Shock Resistance, points 20
13

Alloy Composition

Aluminum (Al), % 0
82.2 to 89
Carbon (C), % 0.51 to 0.59
0
Chromium (Cr), % 0.6 to 0.8
0
Copper (Cu), % 0
0 to 1.0
Iron (Fe), % 96.1 to 97.1
0 to 2.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.6 to 0.8
0 to 0.35
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 1.2 to 1.6
11 to 13
Sulfur (S), % 0 to 0.040
0
Tin (Sn), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.25