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SAE-AISI 9254 Steel vs. 513.0 Aluminum

SAE-AISI 9254 steel belongs to the iron alloys classification, while 513.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is 513.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
55
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 20
5.7
Fatigue Strength, MPa 280
97
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 410
170
Tensile Strength: Ultimate (UTS), MPa 660
200
Tensile Strength: Yield (Proof), MPa 410
120

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 410
170
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 46
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.8
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 49
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
9.8
Resilience: Unit (Modulus of Resilience), kJ/m3 450
100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 24
20
Strength to Weight: Bending, points 22
28
Thermal Diffusivity, mm2/s 12
54
Thermal Shock Resistance, points 20
8.8

Alloy Composition

Aluminum (Al), % 0
91.9 to 95.1
Carbon (C), % 0.51 to 0.59
0
Chromium (Cr), % 0.6 to 0.8
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 96.1 to 97.1
0 to 0.4
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0.6 to 0.8
0 to 0.3
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 1.2 to 1.6
0 to 0.3
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
1.4 to 2.2
Residuals, % 0
0 to 0.15