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SAE-AISI 9254 Steel vs. AISI 303 Stainless Steel

Both SAE-AISI 9254 steel and AISI 303 stainless steel are iron alloys. They have 73% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is AISI 303 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
170 to 210
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
40 to 51
Fatigue Strength, MPa 280
230 to 360
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
77
Shear Strength, MPa 410
430 to 470
Tensile Strength: Ultimate (UTS), MPa 660
600 to 690
Tensile Strength: Yield (Proof), MPa 410
230 to 420

Thermal Properties

Latent Heat of Fusion, J/g 270
290
Maximum Temperature: Mechanical, °C 410
930
Melting Completion (Liquidus), °C 1440
1450
Melting Onset (Solidus), °C 1400
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 46
16
Thermal Expansion, µm/m-K 13
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
15
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
3.0
Embodied Energy, MJ/kg 20
42
Embodied Water, L/kg 49
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
240
Resilience: Unit (Modulus of Resilience), kJ/m3 450
140 to 440
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
21 to 25
Strength to Weight: Bending, points 22
20 to 22
Thermal Diffusivity, mm2/s 12
4.4
Thermal Shock Resistance, points 20
13 to 15

Alloy Composition

Carbon (C), % 0.51 to 0.59
0 to 0.15
Chromium (Cr), % 0.6 to 0.8
17 to 19
Iron (Fe), % 96.1 to 97.1
67.3 to 74.9
Manganese (Mn), % 0.6 to 0.8
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0 to 0.035
0 to 0.2
Silicon (Si), % 1.2 to 1.6
0 to 1.0
Sulfur (S), % 0 to 0.040
0.15 to 0.35