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SAE-AISI 9254 Steel vs. AWS ER80S-Ni1

Both SAE-AISI 9254 steel and AWS ER80S-Ni1 are iron alloys. They have a very high 98% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is AWS ER80S-Ni1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 20
27
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
72
Tensile Strength: Ultimate (UTS), MPa 660
630
Tensile Strength: Yield (Proof), MPa 410
530

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1440
1450
Melting Onset (Solidus), °C 1400
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 46
41
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
2.7
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.6
Embodied Energy, MJ/kg 20
21
Embodied Water, L/kg 49
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
160
Resilience: Unit (Modulus of Resilience), kJ/m3 450
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 24
22
Strength to Weight: Bending, points 22
21
Thermal Diffusivity, mm2/s 12
11
Thermal Shock Resistance, points 20
19

Alloy Composition

Carbon (C), % 0.51 to 0.59
0 to 0.12
Chromium (Cr), % 0.6 to 0.8
0 to 0.15
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 96.1 to 97.1
95.3 to 98.8
Manganese (Mn), % 0.6 to 0.8
0 to 1.3
Molybdenum (Mo), % 0
0 to 0.35
Nickel (Ni), % 0
0.8 to 1.1
Phosphorus (P), % 0 to 0.035
0 to 0.025
Silicon (Si), % 1.2 to 1.6
0.4 to 0.8
Sulfur (S), % 0 to 0.040
0 to 0.025
Vanadium (V), % 0
0 to 0.050
Residuals, % 0
0 to 0.5