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SAE-AISI 9254 Steel vs. Solder Alloy 402

SAE-AISI 9254 steel belongs to the iron alloys classification, while solder alloy 402 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is solder alloy 402.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
52
Elongation at Break, % 20
20
Poisson's Ratio 0.29
0.36
Shear Modulus, GPa 72
19
Tensile Strength: Ultimate (UTS), MPa 660
57

Thermal Properties

Latent Heat of Fusion, J/g 270
64
Melting Completion (Liquidus), °C 1440
310
Melting Onset (Solidus), °C 1400
230
Specific Heat Capacity, J/kg-K 480
230
Thermal Conductivity, W/m-K 46
61
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
15
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
18

Otherwise Unclassified Properties

Density, g/cm3 7.7
7.3
Embodied Carbon, kg CO2/kg material 1.5
15
Embodied Energy, MJ/kg 20
250
Embodied Water, L/kg 49
1180

Common Calculations

Stiffness to Weight: Axial, points 13
3.9
Stiffness to Weight: Bending, points 25
17
Strength to Weight: Axial, points 24
2.2
Strength to Weight: Bending, points 22
4.5
Thermal Diffusivity, mm2/s 12
37
Thermal Shock Resistance, points 20
3.6

Alloy Composition

Aluminum (Al), % 0
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Carbon (C), % 0.51 to 0.59
0
Chromium (Cr), % 0.6 to 0.8
0
Copper (Cu), % 0
2.5 to 3.5
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 96.1 to 97.1
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Manganese (Mn), % 0.6 to 0.8
0
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 1.2 to 1.6
0
Silver (Ag), % 0
0 to 0.1
Sulfur (S), % 0 to 0.040
0
Tin (Sn), % 0
95.9 to 97.5
Zinc (Zn), % 0
0 to 0.0010