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SAE-AISI 9254 Steel vs. S28200 Stainless Steel

Both SAE-AISI 9254 steel and S28200 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 63% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is S28200 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
260
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
45
Fatigue Strength, MPa 280
430
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
77
Shear Strength, MPa 410
610
Tensile Strength: Ultimate (UTS), MPa 660
870
Tensile Strength: Yield (Proof), MPa 410
460

Thermal Properties

Latent Heat of Fusion, J/g 270
290
Maximum Temperature: Mechanical, °C 410
900
Melting Completion (Liquidus), °C 1440
1380
Melting Onset (Solidus), °C 1400
1330
Specific Heat Capacity, J/kg-K 480
480
Thermal Expansion, µm/m-K 13
18

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
12
Density, g/cm3 7.7
7.6
Embodied Carbon, kg CO2/kg material 1.5
2.8
Embodied Energy, MJ/kg 20
41
Embodied Water, L/kg 49
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
330
Resilience: Unit (Modulus of Resilience), kJ/m3 450
540
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
26
Strength to Weight: Axial, points 24
32
Strength to Weight: Bending, points 22
27
Thermal Shock Resistance, points 20
17

Alloy Composition

Carbon (C), % 0.51 to 0.59
0 to 0.15
Chromium (Cr), % 0.6 to 0.8
17 to 19
Copper (Cu), % 0
0.75 to 1.3
Iron (Fe), % 96.1 to 97.1
57.7 to 64.1
Manganese (Mn), % 0.6 to 0.8
17 to 19
Molybdenum (Mo), % 0
0.75 to 1.3
Nitrogen (N), % 0
0.4 to 0.6
Phosphorus (P), % 0 to 0.035
0 to 0.045
Silicon (Si), % 1.2 to 1.6
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030