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SAE-AISI 9254 Steel vs. S33425 Stainless Steel

Both SAE-AISI 9254 steel and S33425 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 54% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is S33425 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
170
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
45
Fatigue Strength, MPa 280
210
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
79
Shear Strength, MPa 410
400
Tensile Strength: Ultimate (UTS), MPa 660
580
Tensile Strength: Yield (Proof), MPa 410
230

Thermal Properties

Latent Heat of Fusion, J/g 270
300
Maximum Temperature: Mechanical, °C 410
1100
Melting Completion (Liquidus), °C 1440
1430
Melting Onset (Solidus), °C 1400
1380
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 46
14
Thermal Expansion, µm/m-K 13
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
27
Density, g/cm3 7.7
7.9
Embodied Carbon, kg CO2/kg material 1.5
5.1
Embodied Energy, MJ/kg 20
71
Embodied Water, L/kg 49
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
210
Resilience: Unit (Modulus of Resilience), kJ/m3 450
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
20
Strength to Weight: Bending, points 22
19
Thermal Diffusivity, mm2/s 12
3.7
Thermal Shock Resistance, points 20
13

Alloy Composition

Aluminum (Al), % 0
0.15 to 0.6
Carbon (C), % 0.51 to 0.59
0 to 0.080
Chromium (Cr), % 0.6 to 0.8
21 to 23
Iron (Fe), % 96.1 to 97.1
47.2 to 56.7
Manganese (Mn), % 0.6 to 0.8
0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
20 to 23
Phosphorus (P), % 0 to 0.035
0 to 0.045
Silicon (Si), % 1.2 to 1.6
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.020
Titanium (Ti), % 0
0.15 to 0.6