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SAE-AISI 9254 Steel vs. S35315 Stainless Steel

Both SAE-AISI 9254 steel and S35315 stainless steel are iron alloys. Both are furnished in the annealed condition. They have a modest 40% of their average alloy composition in common, which, by itself, doesn't mean much. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is S35315 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
190
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
46
Fatigue Strength, MPa 280
280
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
78
Shear Strength, MPa 410
520
Tensile Strength: Ultimate (UTS), MPa 660
740
Tensile Strength: Yield (Proof), MPa 410
300

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Maximum Temperature: Mechanical, °C 410
1100
Melting Completion (Liquidus), °C 1440
1370
Melting Onset (Solidus), °C 1400
1330
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 46
12
Thermal Expansion, µm/m-K 13
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
34
Density, g/cm3 7.7
7.9
Embodied Carbon, kg CO2/kg material 1.5
5.7
Embodied Energy, MJ/kg 20
81
Embodied Water, L/kg 49
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
270
Resilience: Unit (Modulus of Resilience), kJ/m3 450
230
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
26
Strength to Weight: Bending, points 22
23
Thermal Diffusivity, mm2/s 12
3.1
Thermal Shock Resistance, points 20
17

Alloy Composition

Carbon (C), % 0.51 to 0.59
0.040 to 0.080
Cerium (Ce), % 0
0.030 to 0.1
Chromium (Cr), % 0.6 to 0.8
24 to 26
Iron (Fe), % 96.1 to 97.1
33.6 to 40.6
Manganese (Mn), % 0.6 to 0.8
0 to 2.0
Nickel (Ni), % 0
34 to 36
Nitrogen (N), % 0
0.12 to 0.18
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.2 to 1.6
1.2 to 2.0
Sulfur (S), % 0 to 0.040
0 to 0.030