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SAE-AISI 9255 Steel vs. 1070A Aluminum

SAE-AISI 9255 steel belongs to the iron alloys classification, while 1070A aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is 1070A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
18 to 40
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 21
2.3 to 33
Fatigue Strength, MPa 270
17 to 51
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 430
44 to 81
Tensile Strength: Ultimate (UTS), MPa 680
68 to 140
Tensile Strength: Yield (Proof), MPa 390
17 to 120

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1390
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 46
230
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
60
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
200

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
9.0
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 46
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
3.0 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 400
2.1 to 100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 24
7.0 to 14
Strength to Weight: Bending, points 22
14 to 22
Thermal Diffusivity, mm2/s 13
94
Thermal Shock Resistance, points 21
3.1 to 6.3

Alloy Composition

Aluminum (Al), % 0
99.7 to 100
Carbon (C), % 0.51 to 0.59
0
Copper (Cu), % 0
0 to 0.030
Iron (Fe), % 96.2 to 97
0 to 0.25
Magnesium (Mg), % 0
0 to 0.030
Manganese (Mn), % 0.7 to 1.0
0 to 0.030
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 1.8 to 2.2
0 to 0.2
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.030
Zinc (Zn), % 0
0 to 0.070