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SAE-AISI 9260 Steel vs. EN 1.4869 Casting Alloy

SAE-AISI 9260 steel belongs to the iron alloys classification, while EN 1.4869 casting alloy belongs to the nickel alloys. They have a modest 20% of their average alloy composition in common, which, by itself, doesn't mean much. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9260 steel and the bottom bar is EN 1.4869 casting alloy.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
210
Elongation at Break, % 21
5.7
Fatigue Strength, MPa 260
130
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
80
Tensile Strength: Ultimate (UTS), MPa 660
540
Tensile Strength: Yield (Proof), MPa 380
310

Thermal Properties

Latent Heat of Fusion, J/g 280
330
Maximum Temperature: Mechanical, °C 400
1200
Melting Completion (Liquidus), °C 1430
1450
Melting Onset (Solidus), °C 1390
1390
Specific Heat Capacity, J/kg-K 480
460
Thermal Conductivity, W/m-K 45
10
Thermal Expansion, µm/m-K 13
13

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
70
Density, g/cm3 7.7
8.5
Embodied Carbon, kg CO2/kg material 1.5
7.7
Embodied Energy, MJ/kg 20
110
Embodied Water, L/kg 46
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
26
Resilience: Unit (Modulus of Resilience), kJ/m3 380
230
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
23
Strength to Weight: Axial, points 24
18
Strength to Weight: Bending, points 22
17
Thermal Diffusivity, mm2/s 12
2.6
Thermal Shock Resistance, points 20
14

Alloy Composition

Carbon (C), % 0.56 to 0.64
0.45 to 0.55
Chromium (Cr), % 0
24 to 26
Cobalt (Co), % 0
14 to 16
Iron (Fe), % 96.1 to 96.9
11.4 to 23.6
Manganese (Mn), % 0.75 to 1.0
0 to 1.0
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.8 to 2.2
1.0 to 2.0
Sulfur (S), % 0 to 0.040
0 to 0.030
Tungsten (W), % 0
4.0 to 6.0