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SAE-AISI 9260 Steel vs. S32506 Stainless Steel

Both SAE-AISI 9260 steel and S32506 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 65% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9260 steel and the bottom bar is S32506 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
270
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
21
Fatigue Strength, MPa 260
330
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 72
81
Shear Strength, MPa 420
440
Tensile Strength: Ultimate (UTS), MPa 660
710
Tensile Strength: Yield (Proof), MPa 380
500

Thermal Properties

Latent Heat of Fusion, J/g 280
300
Maximum Temperature: Mechanical, °C 400
1100
Melting Completion (Liquidus), °C 1430
1450
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 45
16
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
20
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
3.9
Embodied Energy, MJ/kg 20
54
Embodied Water, L/kg 46
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
130
Resilience: Unit (Modulus of Resilience), kJ/m3 380
620
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
25
Strength to Weight: Bending, points 22
23
Thermal Diffusivity, mm2/s 12
4.3
Thermal Shock Resistance, points 20
19

Alloy Composition

Carbon (C), % 0.56 to 0.64
0 to 0.030
Chromium (Cr), % 0
24 to 26
Iron (Fe), % 96.1 to 96.9
60.8 to 67.4
Manganese (Mn), % 0.75 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
3.0 to 3.5
Nickel (Ni), % 0
5.5 to 7.2
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0 to 0.9
Sulfur (S), % 0 to 0.040
0 to 0.015
Tungsten (W), % 0
0.050 to 0.3