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SAE-AISI A10 Steel vs. 2025 Aluminum

SAE-AISI A10 steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI A10 steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 810 to 2040
400

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 40
150
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
40
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
120

Otherwise Unclassified Properties

Base Metal Price, % relative 5.0
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 2.1
7.9
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 56
1130

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 29 to 73
37
Strength to Weight: Bending, points 25 to 46
40
Thermal Diffusivity, mm2/s 11
58
Thermal Shock Resistance, points 27 to 68
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 1.3 to 1.5
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
3.9 to 5.0
Iron (Fe), % 90.8 to 93.4
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 1.6 to 2.1
0.4 to 1.2
Molybdenum (Mo), % 1.3 to 1.8
0
Nickel (Ni), % 1.6 to 2.1
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 1.0 to 1.5
0.5 to 1.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15