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SAE-AISI A3 Steel vs. A242.0 Aluminum

SAE-AISI A3 steel belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI A3 steel and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 700 to 2150
220

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1450
680
Melting Onset (Solidus), °C 1410
550
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 37
140
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.3
37
Electrical Conductivity: Equal Weight (Specific), % IACS 9.7
110

Otherwise Unclassified Properties

Base Metal Price, % relative 6.0
12
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 4.4
8.3
Embodied Energy, MJ/kg 67
150
Embodied Water, L/kg 78
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 25 to 77
20
Strength to Weight: Bending, points 23 to 48
26
Thermal Diffusivity, mm2/s 10
52
Thermal Shock Resistance, points 23 to 70
9.3

Alloy Composition

Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 1.2 to 1.3
0
Chromium (Cr), % 4.8 to 5.5
0.15 to 0.25
Copper (Cu), % 0 to 0.25
3.7 to 4.5
Iron (Fe), % 88.7 to 92
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0.4 to 0.6
0 to 0.1
Molybdenum (Mo), % 0.9 to 1.4
0
Nickel (Ni), % 0 to 0.3
1.8 to 2.3
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.070 to 0.2
Vanadium (V), % 0.8 to 1.4
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15