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SAE-AISI D2 Steel vs. 201.0 Aluminum

SAE-AISI D2 steel belongs to the iron alloys classification, while 201.0 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is 201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 5.0 to 16
4.4 to 20
Fatigue Strength, MPa 310 to 860
120 to 150
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Shear Strength, MPa 460 to 1160
290
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
370 to 470
Tensile Strength: Yield (Proof), MPa 470 to 1510
220 to 400

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1390
570
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 31
120
Thermal Expansion, µm/m-K 11
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
30 to 33
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
87 to 97

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
38
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 3.4
8.7
Embodied Energy, MJ/kg 50
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
19 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
330 to 1160
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 27 to 72
33 to 42
Strength to Weight: Bending, points 24 to 46
37 to 44
Thermal Diffusivity, mm2/s 8.3
45
Thermal Shock Resistance, points 25 to 67
19 to 25

Alloy Composition

Aluminum (Al), % 0
92.1 to 95.1
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
4.0 to 5.2
Iron (Fe), % 81.3 to 86.9
0 to 0.15
Magnesium (Mg), % 0
0.15 to 0.55
Manganese (Mn), % 0 to 0.6
0.2 to 0.5
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.1
Silver (Ag), % 0
0.4 to 1.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.15 to 0.35
Vanadium (V), % 0 to 1.1
0
Residuals, % 0
0 to 0.1