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SAE-AISI D2 Steel vs. 6106 Aluminum

SAE-AISI D2 steel belongs to the iron alloys classification, while 6106 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is 6106 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 5.0 to 16
9.1
Fatigue Strength, MPa 310 to 860
88
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 460 to 1160
170
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
290
Tensile Strength: Yield (Proof), MPa 470 to 1510
220

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1440
660
Melting Onset (Solidus), °C 1390
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 31
190
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
49
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
160

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.4
8.3
Embodied Energy, MJ/kg 50
150
Embodied Water, L/kg 100
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
24
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
370
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 27 to 72
29
Strength to Weight: Bending, points 24 to 46
35
Thermal Diffusivity, mm2/s 8.3
78
Thermal Shock Resistance, points 25 to 67
13

Alloy Composition

Aluminum (Al), % 0
97.2 to 99.3
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0 to 0.2
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 81.3 to 86.9
0 to 0.35
Magnesium (Mg), % 0
0.4 to 0.8
Manganese (Mn), % 0 to 0.6
0.050 to 0.2
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0.3 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15