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SAE-AISI D2 Steel vs. 8011A Aluminum

SAE-AISI D2 steel belongs to the iron alloys classification, while 8011A aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is 8011A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 5.0 to 16
1.7 to 28
Fatigue Strength, MPa 310 to 860
33 to 76
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
100 to 180
Tensile Strength: Yield (Proof), MPa 470 to 1510
34 to 170

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1390
630
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 31
210
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
56
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
180

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
9.0
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.4
8.2
Embodied Energy, MJ/kg 50
150
Embodied Water, L/kg 100
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
3.0 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
8.2 to 200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 27 to 72
11 to 18
Strength to Weight: Bending, points 24 to 46
18 to 26
Thermal Diffusivity, mm2/s 8.3
86
Thermal Shock Resistance, points 25 to 67
4.6 to 8.1

Alloy Composition

Aluminum (Al), % 0
97.5 to 99.1
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 81.3 to 86.9
0.5 to 1.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 0.6
0 to 0.1
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.050
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants