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SAE-AISI D2 Steel vs. A384.0 Aluminum

SAE-AISI D2 steel belongs to the iron alloys classification, while A384.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is A384.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
74
Elongation at Break, % 5.0 to 16
2.5
Fatigue Strength, MPa 310 to 860
140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
28
Shear Strength, MPa 460 to 1160
200
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
330
Tensile Strength: Yield (Proof), MPa 470 to 1510
170

Thermal Properties

Latent Heat of Fusion, J/g 270
550
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1390
510
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 31
96
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
23
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
73

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
11
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 3.4
7.5
Embodied Energy, MJ/kg 50
140
Embodied Water, L/kg 100
1010

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
6.9
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
180
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 27 to 72
32
Strength to Weight: Bending, points 24 to 46
38
Thermal Diffusivity, mm2/s 8.3
39
Thermal Shock Resistance, points 25 to 67
15

Alloy Composition

Aluminum (Al), % 0
79.3 to 86.5
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
3.0 to 4.5
Iron (Fe), % 81.3 to 86.9
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 0.6
0 to 0.5
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.5
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
10.5 to 12
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.35
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
0 to 1.0
Residuals, % 0
0 to 0.5