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SAE-AISI D2 Steel vs. AISI 305 Stainless Steel

Both SAE-AISI D2 steel and AISI 305 stainless steel are iron alloys. They have 82% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is AISI 305 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 5.0 to 16
34 to 45
Fatigue Strength, MPa 310 to 860
210 to 280
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 75
77
Shear Strength, MPa 460 to 1160
400 to 470
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
580 to 710
Tensile Strength: Yield (Proof), MPa 470 to 1510
230 to 350

Thermal Properties

Latent Heat of Fusion, J/g 270
290
Melting Completion (Liquidus), °C 1440
1450
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
16
Thermal Expansion, µm/m-K 11
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
16
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 3.4
3.2
Embodied Energy, MJ/kg 50
45
Embodied Water, L/kg 100
150

Common Calculations

PREN (Pitting Resistance) 15
18
Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
200 to 210
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
130 to 320
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27 to 72
20 to 25
Strength to Weight: Bending, points 24 to 46
20 to 23
Thermal Diffusivity, mm2/s 8.3
4.2
Thermal Shock Resistance, points 25 to 67
13 to 15

Alloy Composition

Carbon (C), % 1.4 to 1.6
0 to 0.12
Chromium (Cr), % 11 to 13
17 to 19
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 81.3 to 86.9
65.1 to 72.5
Manganese (Mn), % 0 to 0.6
0 to 2.0
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
10.5 to 13
Phosphorus (P), % 0 to 0.030
0 to 0.045
Silicon (Si), % 0 to 0.6
0 to 0.75
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0 to 1.1
0