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SAE-AISI D2 Steel vs. Automotive Malleable Cast Iron

Both SAE-AISI D2 steel and automotive malleable cast iron are iron alloys. They have 86% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
180
Elongation at Break, % 5.0 to 16
1.0 to 10
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
70
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
350 to 720
Tensile Strength: Yield (Proof), MPa 470 to 1510
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1440
1410
Melting Onset (Solidus), °C 1390
1370
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
41
Thermal Expansion, µm/m-K 11
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
1.9
Density, g/cm3 7.7
7.6
Embodied Carbon, kg CO2/kg material 3.4
1.5
Embodied Energy, MJ/kg 50
20
Embodied Water, L/kg 100
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
130 to 950
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27 to 72
13 to 26
Strength to Weight: Bending, points 24 to 46
14 to 24
Thermal Diffusivity, mm2/s 8.3
11
Thermal Shock Resistance, points 25 to 67
9.9 to 21

Alloy Composition

Carbon (C), % 1.4 to 1.6
2.2 to 2.9
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 81.3 to 86.9
93.6 to 96.7
Manganese (Mn), % 0 to 0.6
0.15 to 1.3
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0.020 to 0.15
Silicon (Si), % 0 to 0.6
0.9 to 1.9
Sulfur (S), % 0 to 0.030
0.020 to 0.2
Vanadium (V), % 0 to 1.1
0

Comparable Variants