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SAE-AISI D2 Steel vs. EN AC-44000 Aluminum

SAE-AISI D2 steel belongs to the iron alloys classification, while EN AC-44000 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is EN AC-44000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 5.0 to 16
7.3
Fatigue Strength, MPa 310 to 860
64
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
180
Tensile Strength: Yield (Proof), MPa 470 to 1510
86

Thermal Properties

Latent Heat of Fusion, J/g 270
560
Melting Completion (Liquidus), °C 1440
590
Melting Onset (Solidus), °C 1390
590
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 31
140
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
36
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
130

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
9.5
Density, g/cm3 7.7
2.5
Embodied Carbon, kg CO2/kg material 3.4
7.8
Embodied Energy, MJ/kg 50
150
Embodied Water, L/kg 100
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
11
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
51
Stiffness to Weight: Axial, points 14
16
Stiffness to Weight: Bending, points 25
55
Strength to Weight: Axial, points 27 to 72
20
Strength to Weight: Bending, points 24 to 46
28
Thermal Diffusivity, mm2/s 8.3
61
Thermal Shock Resistance, points 25 to 67
8.4

Alloy Composition

Aluminum (Al), % 0
87.1 to 90
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 81.3 to 86.9
0 to 0.19
Magnesium (Mg), % 0
0 to 0.45
Manganese (Mn), % 0 to 0.6
0 to 0.1
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
10 to 11.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1