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SAE-AISI D2 Steel vs. EN AC-51500 Aluminum

SAE-AISI D2 steel belongs to the iron alloys classification, while EN AC-51500 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is EN AC-51500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 5.0 to 16
5.6
Fatigue Strength, MPa 310 to 860
120
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
280
Tensile Strength: Yield (Proof), MPa 470 to 1510
160

Thermal Properties

Latent Heat of Fusion, J/g 270
430
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1390
590
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 31
120
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
26
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
88

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 3.4
9.0
Embodied Energy, MJ/kg 50
150
Embodied Water, L/kg 100
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
13
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
190
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 27 to 72
29
Strength to Weight: Bending, points 24 to 46
36
Thermal Diffusivity, mm2/s 8.3
49
Thermal Shock Resistance, points 25 to 67
13

Alloy Composition

Aluminum (Al), % 0
89.8 to 93.1
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 81.3 to 86.9
0 to 0.25
Magnesium (Mg), % 0
4.7 to 6.0
Manganese (Mn), % 0 to 0.6
0.4 to 0.8
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
1.8 to 2.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.15