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SAE-AISI D2 Steel vs. Grey Cast Iron

Both SAE-AISI D2 steel and grey cast iron are iron alloys. They have 86% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
180
Elongation at Break, % 5.0 to 16
9.6
Fatigue Strength, MPa 310 to 860
69 to 170
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
69
Shear Strength, MPa 460 to 1160
180 to 610
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
160 to 450
Tensile Strength: Yield (Proof), MPa 470 to 1510
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1440
1380
Melting Onset (Solidus), °C 1390
1180
Specific Heat Capacity, J/kg-K 480
490
Thermal Conductivity, W/m-K 31
46
Thermal Expansion, µm/m-K 11
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
1.9
Density, g/cm3 7.7
7.5
Embodied Carbon, kg CO2/kg material 3.4
1.5
Embodied Energy, MJ/kg 50
21
Embodied Water, L/kg 100
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
27 to 240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27 to 72
5.8 to 17
Strength to Weight: Bending, points 24 to 46
8.7 to 17
Thermal Diffusivity, mm2/s 8.3
13
Thermal Shock Resistance, points 25 to 67
6.0 to 17

Alloy Composition

Carbon (C), % 1.4 to 1.6
3.1 to 3.4
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 81.3 to 86.9
92.1 to 93.9
Manganese (Mn), % 0 to 0.6
0.5 to 0.7
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.9
Silicon (Si), % 0 to 0.6
2.5 to 2.8
Sulfur (S), % 0 to 0.030
0 to 0.15
Vanadium (V), % 0 to 1.1
0