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SAE-AISI D2 Steel vs. S32304 Stainless Steel

Both SAE-AISI D2 steel and S32304 stainless steel are iron alloys. They have 83% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is S32304 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 5.0 to 16
28
Fatigue Strength, MPa 310 to 860
330
Poisson's Ratio 0.28
0.27
Shear Modulus, GPa 75
79
Shear Strength, MPa 460 to 1160
440
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
670
Tensile Strength: Yield (Proof), MPa 470 to 1510
460

Thermal Properties

Latent Heat of Fusion, J/g 270
290
Melting Completion (Liquidus), °C 1440
1420
Melting Onset (Solidus), °C 1390
1380
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
15
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
14
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 3.4
2.8
Embodied Energy, MJ/kg 50
40
Embodied Water, L/kg 100
160

Common Calculations

PREN (Pitting Resistance) 15
26
Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
170
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
520
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27 to 72
24
Strength to Weight: Bending, points 24 to 46
22
Thermal Diffusivity, mm2/s 8.3
4.0
Thermal Shock Resistance, points 25 to 67
18

Alloy Composition

Carbon (C), % 1.4 to 1.6
0 to 0.030
Chromium (Cr), % 11 to 13
21.5 to 24.5
Copper (Cu), % 0 to 0.25
0.050 to 0.6
Iron (Fe), % 81.3 to 86.9
65 to 75.4
Manganese (Mn), % 0 to 0.6
0 to 2.5
Molybdenum (Mo), % 0.7 to 1.2
0.050 to 0.6
Nickel (Ni), % 0 to 0.3
3.0 to 5.5
Nitrogen (N), % 0
0.050 to 0.2
Phosphorus (P), % 0 to 0.030
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0 to 1.1
0