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SAE-AISI D2 Steel vs. S45503 Stainless Steel

Both SAE-AISI D2 steel and S45503 stainless steel are iron alloys. They have 88% of their average alloy composition in common. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is S45503 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 5.0 to 16
4.6 to 6.8
Fatigue Strength, MPa 310 to 860
710 to 800
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 75
75
Shear Strength, MPa 460 to 1160
940 to 1070
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
1610 to 1850
Tensile Strength: Yield (Proof), MPa 470 to 1510
1430 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1440
1440
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
470
Thermal Expansion, µm/m-K 11
11

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
15
Density, g/cm3 7.7
7.9
Embodied Carbon, kg CO2/kg material 3.4
3.4
Embodied Energy, MJ/kg 50
48
Embodied Water, L/kg 100
120

Common Calculations

PREN (Pitting Resistance) 15
13
Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
82 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27 to 72
57 to 65
Strength to Weight: Bending, points 24 to 46
39 to 43
Thermal Shock Resistance, points 25 to 67
56 to 64

Alloy Composition

Carbon (C), % 1.4 to 1.6
0 to 0.010
Chromium (Cr), % 11 to 13
11 to 12.5
Copper (Cu), % 0 to 0.25
1.5 to 2.5
Iron (Fe), % 81.3 to 86.9
72.4 to 78.9
Manganese (Mn), % 0 to 0.6
0 to 0.5
Molybdenum (Mo), % 0.7 to 1.2
0 to 0.5
Nickel (Ni), % 0 to 0.3
7.5 to 9.5
Niobium (Nb), % 0
0.1 to 0.5
Phosphorus (P), % 0 to 0.030
0 to 0.010
Silicon (Si), % 0 to 0.6
0 to 0.2
Sulfur (S), % 0 to 0.030
0 to 0.010
Titanium (Ti), % 0
1.0 to 1.4
Vanadium (V), % 0 to 1.1
0