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SAE-AISI D2 Steel vs. ZE41A Magnesium

SAE-AISI D2 steel belongs to the iron alloys classification, while ZE41A magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is ZE41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
45
Elongation at Break, % 5.0 to 16
3.3
Fatigue Strength, MPa 310 to 860
98
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
18
Shear Strength, MPa 460 to 1160
150
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
210
Tensile Strength: Yield (Proof), MPa 470 to 1510
140

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1390
540
Specific Heat Capacity, J/kg-K 480
970
Thermal Conductivity, W/m-K 31
110
Thermal Expansion, µm/m-K 11
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
27
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
130

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
18
Density, g/cm3 7.7
1.9
Embodied Carbon, kg CO2/kg material 3.4
24
Embodied Energy, MJ/kg 50
170
Embodied Water, L/kg 100
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
6.1
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
63
Strength to Weight: Axial, points 27 to 72
31
Strength to Weight: Bending, points 24 to 46
41
Thermal Diffusivity, mm2/s 8.3
59
Thermal Shock Resistance, points 25 to 67
12

Alloy Composition

Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 81.3 to 86.9
0
Magnesium (Mg), % 0
91.7 to 95.4
Manganese (Mn), % 0 to 0.6
0 to 0.15
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.010
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0
Sulfur (S), % 0 to 0.030
0
Unspecified Rare Earths, % 0
0.75 to 1.8
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
3.5 to 5.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3