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SAE-AISI D2 Steel vs. ZK40A Magnesium

SAE-AISI D2 steel belongs to the iron alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
45
Elongation at Break, % 5.0 to 16
4.2
Fatigue Strength, MPa 310 to 860
190
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
17
Shear Strength, MPa 460 to 1160
160
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
280
Tensile Strength: Yield (Proof), MPa 470 to 1510
260

Thermal Properties

Latent Heat of Fusion, J/g 270
340
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1390
540
Specific Heat Capacity, J/kg-K 480
970
Thermal Conductivity, W/m-K 31
110
Thermal Expansion, µm/m-K 11
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
27
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
130

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
13
Density, g/cm3 7.7
1.8
Embodied Carbon, kg CO2/kg material 3.4
24
Embodied Energy, MJ/kg 50
160
Embodied Water, L/kg 100
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
12
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
65
Strength to Weight: Axial, points 27 to 72
43
Strength to Weight: Bending, points 24 to 46
53
Thermal Diffusivity, mm2/s 8.3
62
Thermal Shock Resistance, points 25 to 67
17

Alloy Composition

Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 81.3 to 86.9
0
Magnesium (Mg), % 0
94.2 to 96.1
Manganese (Mn), % 0 to 0.6
0
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3