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SAE-AISI D3 Steel vs. 201.0 Aluminum

SAE-AISI D3 steel belongs to the iron alloys classification, while 201.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is 201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 9.8 to 15
4.4 to 20
Fatigue Strength, MPa 310 to 940
120 to 150
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 74
27
Shear Strength, MPa 470 to 1220
290
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
370 to 470
Tensile Strength: Yield (Proof), MPa 480 to 1550
220 to 400

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1430
650
Melting Onset (Solidus), °C 1390
570
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 31
120
Thermal Expansion, µm/m-K 12
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
30 to 33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
87 to 97

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
38
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 3.2
8.7
Embodied Energy, MJ/kg 48
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
19 to 63
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 28 to 74
33 to 42
Strength to Weight: Bending, points 24 to 47
37 to 44
Thermal Diffusivity, mm2/s 8.3
45
Thermal Shock Resistance, points 23 to 63
19 to 25

Alloy Composition

Aluminum (Al), % 0
92.1 to 95.1
Carbon (C), % 2.0 to 2.4
0
Chromium (Cr), % 11 to 13.5
0
Copper (Cu), % 0 to 0.25
4.0 to 5.2
Iron (Fe), % 80.3 to 87
0 to 0.15
Magnesium (Mg), % 0
0.15 to 0.55
Manganese (Mn), % 0 to 0.6
0.2 to 0.5
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.1
Silver (Ag), % 0
0.4 to 1.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.15 to 0.35
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0
Residuals, % 0
0 to 0.1