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SAE-AISI D3 Steel vs. Austempered Cast Iron

Both SAE-AISI D3 steel and austempered cast iron are iron alloys. They have 87% of their average alloy composition in common. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is austempered cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
180
Elongation at Break, % 9.8 to 15
1.1 to 13
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 74
62 to 69
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
860 to 1800
Tensile Strength: Yield (Proof), MPa 480 to 1550
560 to 1460

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1430
1380
Melting Onset (Solidus), °C 1390
1340
Specific Heat Capacity, J/kg-K 480
490
Thermal Conductivity, W/m-K 31
42
Thermal Expansion, µm/m-K 12
13

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
2.9
Density, g/cm3 7.7
7.5
Embodied Carbon, kg CO2/kg material 3.2
1.8
Embodied Energy, MJ/kg 48
25
Embodied Water, L/kg 100
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
19 to 95
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28 to 74
32 to 66
Strength to Weight: Bending, points 24 to 47
27 to 44
Thermal Diffusivity, mm2/s 8.3
11
Thermal Shock Resistance, points 23 to 63
25 to 53

Alloy Composition

Aluminum (Al), % 0
0 to 0.050
Arsenic (As), % 0
0 to 0.020
Carbon (C), % 2.0 to 2.4
3.4 to 3.8
Chromium (Cr), % 11 to 13.5
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.8
Iron (Fe), % 80.3 to 87
89.6 to 94
Magnesium (Mg), % 0
0 to 0.040
Manganese (Mn), % 0 to 0.6
0.3 to 0.4
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0 to 0.3
0 to 2.0
Phosphorus (P), % 0 to 0.030
0 to 0.040
Selenium (Se), % 0
0 to 0.030
Silicon (Si), % 0 to 0.6
2.3 to 2.7
Sulfur (S), % 0 to 0.030
0 to 0.020
Tin (Sn), % 0
0 to 0.020
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0 to 0.1