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SAE-AISI D3 Steel vs. EN AC-48000 Aluminum

SAE-AISI D3 steel belongs to the iron alloys classification, while EN AC-48000 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is EN AC-48000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 9.8 to 15
1.0
Fatigue Strength, MPa 310 to 940
85 to 86
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 74
28
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
220 to 310
Tensile Strength: Yield (Proof), MPa 480 to 1550
210 to 270

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1390
560
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 31
130
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
110

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
10
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.2
7.9
Embodied Energy, MJ/kg 48
140
Embodied Water, L/kg 100
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
2.2 to 3.0
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 28 to 74
23 to 33
Strength to Weight: Bending, points 24 to 47
31 to 39
Thermal Diffusivity, mm2/s 8.3
54
Thermal Shock Resistance, points 23 to 63
10 to 15

Alloy Composition

Aluminum (Al), % 0
80.4 to 87.2
Carbon (C), % 2.0 to 2.4
0
Chromium (Cr), % 11 to 13.5
0
Copper (Cu), % 0 to 0.25
0.8 to 1.5
Iron (Fe), % 80.3 to 87
0 to 0.7
Magnesium (Mg), % 0
0.8 to 1.5
Manganese (Mn), % 0 to 0.6
0 to 0.35
Nickel (Ni), % 0 to 0.3
0.7 to 1.3
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
10.5 to 13.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15