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SAE-AISI D3 Steel vs. S21904 Stainless Steel

Both SAE-AISI D3 steel and S21904 stainless steel are iron alloys. They have 77% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is S21904 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 9.8 to 15
17 to 51
Fatigue Strength, MPa 310 to 940
380 to 550
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 74
78
Shear Strength, MPa 470 to 1220
510 to 620
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
700 to 1000
Tensile Strength: Yield (Proof), MPa 480 to 1550
390 to 910

Thermal Properties

Latent Heat of Fusion, J/g 270
290
Melting Completion (Liquidus), °C 1430
1400
Melting Onset (Solidus), °C 1390
1350
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
14
Thermal Expansion, µm/m-K 12
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
15
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 3.2
3.0
Embodied Energy, MJ/kg 48
43
Embodied Water, L/kg 100
160

Common Calculations

PREN (Pitting Resistance) 13
25
Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
160 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28 to 74
25 to 36
Strength to Weight: Bending, points 24 to 47
23 to 29
Thermal Diffusivity, mm2/s 8.3
3.8
Thermal Shock Resistance, points 23 to 63
15 to 21

Alloy Composition

Carbon (C), % 2.0 to 2.4
0 to 0.040
Chromium (Cr), % 11 to 13.5
19 to 21.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 80.3 to 87
59.5 to 67.4
Manganese (Mn), % 0 to 0.6
8.0 to 10
Nickel (Ni), % 0 to 0.3
5.5 to 7.5
Nitrogen (N), % 0
0.15 to 0.4
Phosphorus (P), % 0 to 0.030
0 to 0.045
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0

Comparable Variants