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SAE-AISI D3 Steel vs. ZE63A Magnesium

SAE-AISI D3 steel belongs to the iron alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
46
Elongation at Break, % 9.8 to 15
7.7
Fatigue Strength, MPa 310 to 940
120
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 74
17
Shear Strength, MPa 470 to 1220
170
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
300
Tensile Strength: Yield (Proof), MPa 480 to 1550
190

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Melting Completion (Liquidus), °C 1430
510
Melting Onset (Solidus), °C 1390
390
Specific Heat Capacity, J/kg-K 480
950
Thermal Conductivity, W/m-K 31
110
Thermal Expansion, µm/m-K 12
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
31
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
22
Density, g/cm3 7.7
2.0
Embodied Carbon, kg CO2/kg material 3.2
24
Embodied Energy, MJ/kg 48
180
Embodied Water, L/kg 100
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
20
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 25
58
Strength to Weight: Axial, points 28 to 74
40
Strength to Weight: Bending, points 24 to 47
48
Thermal Diffusivity, mm2/s 8.3
57
Thermal Shock Resistance, points 23 to 63
17

Alloy Composition

Carbon (C), % 2.0 to 2.4
0
Chromium (Cr), % 11 to 13.5
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 80.3 to 87
0
Magnesium (Mg), % 0
89.6 to 92
Manganese (Mn), % 0 to 0.6
0
Nickel (Ni), % 0 to 0.3
0 to 0.010
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 0 to 1.0
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3