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SAE-AISI D5 Steel vs. AWS BNi-1

SAE-AISI D5 steel belongs to the iron alloys classification, while AWS BNi-1 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D5 steel and the bottom bar is AWS BNi-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
180
Poisson's Ratio 0.28
0.3
Shear Modulus, GPa 75
70
Tensile Strength: Ultimate (UTS), MPa 770 to 2030
450

Thermal Properties

Latent Heat of Fusion, J/g 270
360
Melting Completion (Liquidus), °C 1430
1040
Melting Onset (Solidus), °C 1390
980
Specific Heat Capacity, J/kg-K 480
500
Thermal Expansion, µm/m-K 11
12

Otherwise Unclassified Properties

Base Metal Price, % relative 13
55
Density, g/cm3 7.7
8.0
Embodied Carbon, kg CO2/kg material 3.5
8.8
Embodied Energy, MJ/kg 51
120
Embodied Water, L/kg 120
240

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 28 to 73
16
Strength to Weight: Bending, points 24 to 46
16
Thermal Shock Resistance, points 26 to 67
15

Alloy Composition

Aluminum (Al), % 0
0 to 0.050
Boron (B), % 0
2.8 to 3.5
Carbon (C), % 1.4 to 1.6
0.6 to 0.9
Chromium (Cr), % 11 to 13
13 to 15
Cobalt (Co), % 2.5 to 3.5
0 to 0.1
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 77.9 to 84.4
4.0 to 5.0
Manganese (Mn), % 0 to 0.6
0
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
69.8 to 75.7
Phosphorus (P), % 0 to 0.030
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.6
4.0 to 5.0
Sulfur (S), % 0 to 0.030
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Vanadium (V), % 0 to 1.0
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5